2025-04-14
Although bolts are small, they have a wide range of applications and high reliability requirements, so their use is particularly particular.
The surface treatment methods of bolts are as follows:
1. Oxidation blackening: There is also blue - black oxidation. Generally, anti - rust oil is applied after oxidation for use.
2. Phosphating: Generally, oil is applied after phosphating.
3. Electroplating: Mainly electro - galvanizing, and there is also chromium plating, nickel plating, silver plating, etc.
4. Hot - dip galvanizing
5. Zinc infiltration
6. Non - electro - galvanized coating: It is further divided into zinc - chromium coating and zinc - aluminum - chromium coating.
Bolts can be divided into many colors by color, such as blue, silver - white, silver - gray, copper - yellow, black, green, etc.
Currently, common bolts are silver - white, silver - gray, yellow, and black. Most of these colors are for the consideration of appearance or environmental protection. Whether they can improve the anti - corrosion property still needs further research.
To improve the anti - corrosion property of bolts, more advanced surface treatment methods need to be used. For example, changing from electroplating to hot - dip galvanizing or Dacromet. Simply changing the color will slightly change the anti - corrosion effect, but the anti - corrosion effect is still within the same order of magnitude. Another example is the use of non - electrolytic zinc - flake treatment method, which can be silver - gray or specially treated to be black. However, if the coating thickness is the same, its anti - corrosion order of magnitude is not special. The salt spray test is about 900 hours to 200 hours.
The blackening of the bolt surface is to put the bolt into a solution tank. The solution tank mainly contains a chemical solution with an oxidant. Through heating, a thin film of ferric tetroxide is formed on the bolt surface. The thickness is generally 0.6 - 0.8 μm, which is black or blue - black. However, the blackening surface treatment basically has no rust - prevention ability, so it will rust quickly without oil. Even in the state of having oil, its salt spray test can only reach 3 - 5 hours.
After the blackening treatment of fasteners, the consistency of torque and pre - tightening force is also very poor. To improve the consistency of torque and pre - tightening force, it can only be screwed together after applying grease on the internal thread during assembly.
Surface phosphating is also a very cheap method for surface - treating bolts. It is to soak the bolts in a high - temperature solution containing phosphoric acid and dihydrogen phosphate to form a granular phosphating film composed of phosphate precipitates. This phosphating film forms an anti - corrosion protection on the bolt surface.